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ZF 5 speed manual - Transmission Guide. 1988 or later Ford 4 wheel drive pick up with small block engine. The ZF S542 was used from 1988-1994 and the ZF S547 from 1995 on. One of the easiest ways to spot a ZF is ribbed crisscross pattern on the sides. The transmission is aluminum and has an integral bell housing (one piece with the transmission ...ZF 5-speed manual transmission from 1990 Ford F-Super Duty. Fits 1987-1996 4 wheel drive Ford F-250 and F-350 trucks with 7.3 liter diesel engine, and 1988-1996 2 wheel drive Ford F-Super Duty trucks with the 7.3 liter diesel engine. Transmission works in all gears. Odometer reads 79,526 miles, but I'm pretty sure it's in excess of 100,000.Aug 10, 2014 · Roxbury Trans. Buttzville, NJ 07829. (908) 453-2202. Reply Like. 1994.5 - 1997 7.3L Power Stroke Diesel - Replacing syncros in zf5 has anyone attempted this worth it or not - About 10 months ago a had to do a zf5 swap because my e4od was toast 180000 miles of being a farm truck and tractor hauler then turned over to me it was toast well because ... In this video we will be rebuilding the ZF S5-42 transmission from my truck. Let me start off by stating that I am not an expert, just a guy in his garage wi...Received 30 Likes on 21 Posts. ZF5 Transmission Noise. I've just noticed a strange noise that appears to be coming from the transmission. It is present at all times but not in 4th gear or when you press in the clutch. I tried to capture it on a video. Hopefully you can hear it. '97 Powerstroke Transmission Noise.93 7.3L idiTurbo, LWB, 2WD, Crew Cab,ZF5, 4.56RearEnd. Soon to come:Garrett Dual Ball Bearing T3/60-1with 3" V-band DownPipe Flange on a .63 turbine housing and a 4" compressor inlet,11lbs wastegate, Garrett High Performance Intercooler, 4'' downpipe to a 5'' exhaust all the way back. All on a sesame seed bun.Pre-Power Stroke Diesel (7.3L IDI & 6.9L) - Zf5 transmission problems - how's it going guys I have a 89 7.3idi f250 with a zf5 transmission it's been working fine until today it's really hard to put into first gear and I have to slam it in to second gear but 3rd 4th and 5th or easy to go into why is that any help...Ford assigned dozens of transmission identification codes to its 1973 through 1979 trucks and vans, including F100 through F350 trucks and E100 through E300 vans, and trucks in the...13 Jan 2023 ... Gonna start coming at y'all with more customer projects! #diesel #swap #f350 #obs #ford #mechanic #powerstroke.Pre-Power Stroke Diesel (7.3L IDI & 6.9L) - ZF5 swap into 6.9 IDI - So I've been doing some reading on here and from what I understand a ZF5 is basically a direct bolt in in place of the T19 4spd. All I would need are the hydro's and 7.3 bell housing, dual mass flywheel and clutch if I am understanding everything...This includes the pieces needed to convert your pedals to receive the hydraulic ZF5 master cylinder. Simply weld on the included bracket to your pedal bracket, then the arm to your clutch pedal using our included instructions sheet and your set. Specifically designed for 76-79 Ford trucks and Broncos. These have been used on earlier years with ...27 Oct 2017 ... my 1984 f150 with a built 300 inline six and a zf 5 speed swapped in very reliable truck so far 10 years use.Jul 25, 2018 · Received 5 Likes on 5 Posts. 7.3 ZF5 Clutch Replacement Woes. I was given the task of replacing the clutch on my friend's '94 F350, with a 7.3 IDI and a Hypermax Turbo Kit. After wrestling with the crossover pipes, I was able to get them out to get the transmission out of the way to drop the dual mass flywheel to resurface it and install the ... Are you in need of a rebuilt transmission for your vehicle? Whether you’re facing transmission issues or simply looking to upgrade, finding a reliable and trustworthy rebuilt trans...Gear oil is usually around 80 weight, and that's way too heavy for the ZF5 whose lubricant should be around 20 weight. You can use many different fluids, but not 80W90 and similar gear oils. Gear oil and motor oil wts are not the same. Redline's MT-90 and MTL are similar to a 20 or 30 wt. motor oil.460, 5 speed, 7.3, manual, trans, zf5. 1994.5 - 1997 7.3L Pow4 Nov 2022 ... Ford ZF5 Sf-42 transmission shifting problems in Tuc 2. 10-19-2004 07:41 PM. 1987 - 1996 F150 & Larger F-Series Trucks - ZF 5-speed master and slave cylinder - I'm looking at replacing the clutch master and slave cylinders on my 1988 F250 with the ZF S5-42 (bulldog 5-speed) Back as a tech at the Ford dealer I remember installing master/slave kits on the newer (99+ style) F250s, where the...23 Feb 2022 ... This video provides details in how to set up a Ford 460 ZF5 transmission for a mechanical clutch setup. I am installing a Ford 460, ZF5 and ... 21 Jun 2018 ... DIYMechanicTV•25K views · 25: 1 Quart Full Synthetic Manual Transmission Fluid OEM FORD Motorcraft XTM5QS. $39.79. Trending at $64.95. Find many great new & used options and get the best deals for Ford ZF S547 5 Speed Transmission Extension Housing 1996-up at the best online prices at eBay! Free shipping for many products! Rear case (4wd is longer and bolts to transfer case/parking

In this video we will be rebuilding the ZF S5-42 transmission from my truck. Let me start off by stating that I am not an expert, just a guy in his garage wi...All Ford castings have “FoMoCo” or “Ford” cast into the surface, and all ZF castings have a casting number beginning with 1068. Figure 1 also shows some key features that help distinguish between Ford 6R60, 6R75, first design 6R80 and ZF6HP Gen. 1 castings and the second generation ZF applications.If you do a lot of towing, changing your fluid every 15-20,000 miles is often recommended. Otherwise, you can change it every 30-50,000 miles. For manuals, it's more important to make sure your seals are ok and check periodically to make sure your fluid level is good (maybe once a year or so), more often if you have an actively leaking seal.I have a '93 F-Superduty (F450) 2WD 460 gas engine, ZF5 transmission w/brake and a Chelsea pto driving a hydraulic pump mounted about a foot & a half back via shaft with 2 u-joints. I want to swap this pto/pump and dump bed onto my '95 F350 7.3L Powerstroke, ZF5 4WD. The complete info from the ID tags is below.In this video we will be rebuilding the ZF S5-42 transmission from my truck. Let me start off by stating that I am not an expert, just a guy in his garage wi...

Only Rated to 420 ft/lbs of torque (for the common s5-42), some are rated to 470 t/lbs (s5-47, only 2 yrs production though and maybe only behind diesels but bell can be drilled to mount to 460). I have one in my '86 F-250 with 460, Dana 60 front (6000 lbs truck). 400 HP and about 550 ft/lbs according to DesktopDyno.Clutch, Transmission, Differential, Axle & Transfer Case - ZF-5 Popping out of gear - I have a 1997 F350 4x4 with a 460 and a 5spd. The truck is very clean and only has 26,xxx miles. Every now and then; with a load in tow or empty, taking off fast or slow, the tranny will pop out of low 1st gear...sort of scares me...…

Reader Q&A - also see RECOMMENDED ARTICLES & FAQs. 2wd transmission come with provisions for fixed yoke Output. ZF . Possible cause: 17 Feb 2020 ... Ford ZF5 Transmission Pops out of Reverse. Watch Wes Wo.